A Step by Step Guide to Libero Manufacturing - Revision history

Kittiu at 09:34, 17 August 2011

2011-08-17T09:34:57Z

Kittiu: /* Step 5: Review and Confirm for Production */

2011-07-18T14:29:08Z

‎Step 5: Review and Confirm for Production

Kittiu: /* Product Data Planning */

2011-07-18T14:19:04Z

‎Product Data Planning

Kittiu: /* Product Data Planning */

2011-07-18T14:17:39Z

‎Product Data Planning

Kittiu: /* Step 3: Generate Demand for Manufacturing */

2011-07-18T13:50:59Z

‎Step 3: Generate Demand for Manufacturing

Kittiu: /* Briefing about Manufacturing Process */

2011-07-18T11:45:44Z

‎Briefing about Manufacturing Process

Red1: /* Order Receipt & Issue */

2011-02-22T02:36:27Z

‎Order Receipt & Issue

Red1: /* Product Data Planning */

2011-02-22T02:27:16Z

‎Product Data Planning

Red1: /* MRP Info */

2011-02-22T02:21:16Z

‎MRP Info

Kittiu: /* Step 3: Generate Demand for Manufacturing */

2011-02-04T03:43:15Z

‎Step 3: Generate Demand for Manufacturing

← Older revision		Revision as of 09:34, 17 August 2011
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−	{{Note\|DISCLAIMER - This is an implementation guide written by [[User:Kittiu\|Kittiu]], from [~~[Ecosoft]~~] Bangkok, Thailand for the purpose of teaching himself while doing his own project. It is not an official guide nor meant to be comprehensive yet. Other contributors are welcome to discuss on improving it.}}	+	{{Note\|DISCLAIMER - This is an implementation guide written by [[User:Kittiu\|Kittiu]], from [http://www.ecosoft.co.th ecosoft] Bangkok, Thailand for the purpose of teaching himself while doing his own project. It is not an official guide nor meant to be comprehensive yet. Other contributors are welcome to discuss on improving it.}}

	= Overview =		= Overview =

@@ Line 216: / Line 216: @@
 = Step 5: Review and Confirm for Production =
-A planned manufacturing order is a manufacturing order suggested by the MRP process and contains its quantity and its release and promise dates. when you approve a manufacturing planned order you convert it in a manufacturing order with the status of In Process.
+A planned manufacturing order is a manufacturing order suggested by the MRP process and contains its quantity and its release and promise dates. When you approve a planned manufacturing order, you convert it in a manufacturing order with the status of In Process.
 When you approve a planned order you are telling the system that the manufacturing order is ready to start its process with the approval you change the order status from Draft to In Process.

@@ Line 176: / Line 176: @@
 Following are the meaning of other parameters,
-*Is MPS: ???
+*'''Is MPS:''' ???
-*Create Plan: If checked, indicates that MRP must create Planned orders for this Product-organization-warehouse. If not checked, then you need to use the Replenishment tab in the product window and control the inventory level using the Replenish Report.
+*'''Create Plan:''' If checked, indicates that MRP must create Planned orders for this Product-organization-warehouse. If not checked, then you need to use the Replenishment tab in the product window and control the inventory level using the Replenish Report.
-*Required Calculate MRP: This means it has been a change in some element which affect the MRP Calculation for this product, i.e BOM, Orders, Inventory,
+*'''Required Calculate MRP:''' This means it has been a change in some element which affect the MRP Calculation for this product, i.e BOM, Orders, Inventory, MPS, etc. and therefore you need to recalculate the MRP to adjust the Planned Orders to the new conditions and to get the updated action messages.
-MPS, etc. and therefore you need to recalculate the MRP to adjust the Planned Orders to the new conditions and to get the updated action messages.
+*'''Time Fence:''' The number of days since you execute the MRP process inside of which the system must not change the planned orders.
-*Time Fence: The number of days since you execute the MRP process inside of which the system must not change the planned orders.
+*'''Order Policy:''' ???
-*Order Policy: ???
+*'''Order Period:''' ???
-*Order Period: ???
+*'''Batch Quantity:''' ???
-*Batch Quantity: ???
+*'''Yield %:''' ???
 *Yield %: ???
 }}

@@ Line 177: / Line 177: @@
 Following are the meaning of other parameters,
 *Is MPS: ???
-*Create Plan: ???
+*Create Plan: If checked, indicates that MRP must create Planned orders for this Product-organization-warehouse. If not checked, then you need to use the Replenishment tab in the product window and control the inventory level using the Replenish Report.
 *Order Policy: ???
 *Order Period: ???

@@ Line 69: / Line 69: @@
 The MRP system takes in a number of parameters as inputs and performs some level of analysis and generates recommendations that can either be accepted or rejected by the planner. One of the inputs of MRP is the BOM, which is a list of all components (and in what quantity) needed to produce finished good(s). For example, the bill of material needed to produce a dinning set is 6 chairs and 1 table (supposedly). The demand for the dinning set here is independent while that for the chairs and table are dependent.
-An independent demand is a demand that is not based on the demand for another item while a dependent demand is based on the demand for another item. Hence, it can be concluded that the demand for the 6 chairs and the table is based on the demand for the table. Thus, you can forecast an independent demand while dependent demands are calculated based on the independent demand item. The role of the MRP therefore is to perform this calculation.
+An independent demand is a demand that is not based on the demand for another item while a dependent demand is based on the demand for another item. Hence, it can be concluded that the demand for the 6 chairs and the table is based on the demand for dinning set. Thus, you can forecast an independent demand while dependent demands are calculated based on the independent demand item. The role of the MRP therefore is to perform this calculation.
 And so, now, we will be creating 2 Independent Demands.

@@ Line 18: / Line 18: @@
 ;2) After the relationship of '''How to produce a product''' is defined we can start producing things.
-*Without and planning or pre-order, we can directly use '''Manufacturing Order''' to produce things (of course with the above information). We then use the '''Component Check Process''' to verify and use '''Print and Release Order process''' to print out checklist for user on the field. Once completed, store can use '''Order Receipt & Issue''' to accept the newly created products into warehouse (and of course, reduce the inventory of raw material).
+*Without planning (pre-order), we can directly use '''Manufacturing Order''' to produce things (of course with the above information). We then use the '''Component Check Process''' to verify and use '''Print and Release Order process''' to print out checklist for user on the field. Once completed, store can use '''Order Receipt & Issue''' to accept the newly created products into warehouse (and of course, reduce the inventory of raw material).
 *With ''demand forecast'' or ''pre-order'', we can then use '''MRP''' to help us determine what when where and how (much) to produce.

@@ Line 249: / Line 249: @@
 ==Order Receipt & Issue==
 *Use this window to receive the finished goods to stock and/or components delivery to next production shop.
-*This is where, in ADempeire system, the new finished goods really increase and the material used in production are really decrease from stock. And as such, it will not process if the components are not enough for production.
+*This is where, in ADempiere, the newly finished goods shall increase, and the raw materials used in production shall decreased the inventories. And as such, it will not process if the raw components are insufficient for production.
-*Manufacturing Order will be set to Closed.
+*The ''Manufacturing Order'' will be set to ''Closed''.
 [[File:mo_receipt_issue.jpg|550px]]
@@ Line 256: / Line 256: @@
 Here we can use multiple options to report the production:
 *Delivery Rule:
-**Back flush: Allow receipt and component delivery based on the quantity to deliver
+**'''Back Flush''': Allow receipt and component delivery based on the quantity to deliver
-**Only Issue: Allow only components delivery to production shop
+**'''Only Issue''': Allow delivery of components only to the production shop
-**Only receipt: Allow only receive of finished goods.
+**'''Only receipt''': Allow only receipt of finished goods.
 In this case we will use Back flush for Manufacturing Order that has been released with following information:
-*Qty to Deliver: Which quantity you need to report
+*'''Qty to Deliver''': Which quantity you need to report
-*Qty Scrap: Which quantity you need to report
+*'''Qty Scrap''': Which quantity you need to report
-*Movement Date: Which Date to Report
+*'''Movement Date''': Which Date to Report
-*Locator: The Locator where we receive the materials.
+*'''Locator''': The Locator where we receive the materials.
 }}

@@ Line 166: / Line 166: @@
 ==Product Data Planning==
-*And before we will be running '''Calculate Material Plan''', we will want to check out the Product Planning Data.
+*And before we run the '''Calculate Material Plan''', we will check out the '''Product Planning Data'''.
-*Product Planning Data is the master data that store the relationship between Product and BOM / Manufacturing Resource / Manufacturing Process (Workflow) / Distribution, it also store the initial data about manufacturing process of each product, such as, Order Policy, Order Period, Batch Quantity, etc.
+*Product Planning Data is the master data that manages the relationships between ''Products and BOMs'' with their ''Manufacturing Resources, Manufacturing Processes (Workflow) and Distribution''. It also stores the initial data about manufacturing process of each product, such as, ''Order Policy, Order Period, Batch Quantity,'' etc.
 [[File:product_data_planning.jpg|700px]]
-Now that we have the independent Demand and Planning data we need to calculate the Material Plan to get the supply orders.
+Now that we have the independent ''Demand and Planning'' data, we shall calculate the ''Material Plan'' to issue the manufacturing orders.
 {{Note|
-Use '''Create Product Planning''' process to create this data. Running this process help to create or update data in bulk.
+Use '''Create Product Planning''' process to create this data. Running this process helps to create or update data in batch or bulk.
 Following are the meaning of other parameters,

@@ Line 159: / Line 159: @@
 *View Material Resource Planning by '''MRP Info'''
-*Note that we are focusing on Fertilizer only. The view will display both demand from '''Sales Order (1)''' and from '''Forecast (2)'''
+*Note that we are focusing on Fertilizer only. The view will display both demand from ''Sales Orders'' (1) and from ''Forecast'' (2).
-*In this view you can look both demand as gross requirement and an On Hand project quantity that indicates the availability of material in the future. If this is negative then is necessary to generate a supply.
+*In this view you can look at both demands as gross requirement and an ''On-Hand'' project quantity that indicates the availability of material in the future. If this is negative then the system shall generate a production plan for us to know what materials to produce in our plant.
 [[File:mrp_info_fertilizer.jpg|700px]]

@@ Line 67: / Line 67: @@
 Theoretically there are 2 kinds of demand, Independent and Dependent Demand.
-The MRP system takes in a number of parameters as inputs and performs some level of analysis and generates recommendations that can either be accepted or rejected by the planner. One of the inputs of MRP is the BOM, which is a list of all components (and in what quantity) needed to produce finished good(s). For example, the bill of material needed to produce a dinning set is 6 chairs and 1 table (supposedly). The demand for the dinning set here is independent while that for the chairs and table are independent.
+The MRP system takes in a number of parameters as inputs and performs some level of analysis and generates recommendations that can either be accepted or rejected by the planner. One of the inputs of MRP is the BOM, which is a list of all components (and in what quantity) needed to produce finished good(s). For example, the bill of material needed to produce a dinning set is 6 chairs and 1 table (supposedly). The demand for the dinning set here is independent while that for the chairs and table are dependent.
 An independent demand is a demand that is not based on the demand for another item while a dependent demand is based on the demand for another item. Hence, it can be concluded that the demand for the 6 chairs and the table is based on the demand for the table. Thus, you can forecast an independent demand while dependent demands are calculated based on the independent demand item. The role of the MRP therefore is to perform this calculation.